Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURTTW002 Mapping and Delivery Guide
Set, operate and monitor specialist reconditioning machines

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURTTW002 - Set, operate and monitor specialist reconditioning machines
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to set, operate and monitor specialist machines used in reconditioning engine or vehicle components. It involves preparing for the task, setting up, operating and monitoring specialist machines, and completing workplace processes and documentation.It applies to those working in the automotive service and repair industry. This unit does not cover crankshaft or camshaft grinding.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the specialist machines that they have set, operated and monitored, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions detailing work requirements, including work specifications

specialist reconditioning machines specified in the performance evidence

precision measuring equipment, including micrometers

material relevant to carrying out machining operations.
Prerequisites/co-requisites
Competency Field Mechanical Miscellaneous
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Job requirements are determined from workplace instructions
  • Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected
  • Tools and measuring equipment are selected and checked for serviceability
  • Hazards associated with the work are identified and risks are managed
  • Technical and calibration requirements for machining are determined and support equipment is identified and prepared
  • Components are measured and required repair action is determined
       
Element: Set machine
  • Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system
  • Component is positioned and clamped according to manufacturer specifications and workplace procedures
  • Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures
  • Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures
       
Element: Operate and monitor machine
  • Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system
  • Components are measured to ensure compliance with specifications
  • Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements
  • Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures
  • Complete work processes
  • Final inspection is made to ensure finished work complies with workplace requirements
  • Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare for work
  • Job requirements are determined from workplace instructions
  • Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected
  • Tools and measuring equipment are selected and checked for serviceability
  • Hazards associated with the work are identified and risks are managed
  • Technical and calibration requirements for machining are determined and support equipment is identified and prepared
  • Components are measured and required repair action is determined
       
Element: Set machine
  • Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system
  • Component is positioned and clamped according to manufacturer specifications and workplace procedures
  • Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures
  • Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures
       
Element: Operate and monitor machine
  • Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system
  • Components are measured to ensure compliance with specifications
  • Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements
  • Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures
       
Element: Complete work processes
  • Final inspection is made to ensure finished work complies with workplace requirements
  • Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Technical and calibration requirements for machining are determined and support equipment is identified and prepared

1.6 Components are measured and required repair action is determined

2. Set machine

2.1 Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system

2.2 Component is positioned and clamped according to manufacturer specifications and workplace procedures

2.3 Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures

2.4 Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures

3. Operate and monitor machine

3.1 Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system

3.2 Components are measured to ensure compliance with specifications

3.3 Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements

3.4 Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures

4.1 Complete work processes

4.1 Final inspection is made to ensure finished work complies with workplace requirements

4.2 Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures

4.3 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

set up, operate and monitor machine operations for three tasks, including:

one precision grinding operation

one milling or boring operation.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to setting up, operating and monitoring specialist machinery, including:

procedures for selecting and using personal protective equipment (PPE), including:

eye, hand and feet protection

protective clothing

operational risk assessment and treatments associated with:

electrical safety of machinery

machinery movement and operation

basic machining procedures for commonly used specialist reconditioning machines, including:

sharpening and shaping tools

identifying worn and damaged cutting tools

correctly mounting and positioning cutting tools

setting machining parameters to achieve job requirements and maximise tool life, including speeds and feeds

types and application of coolants and lubricants

measuring to specified tolerances and dimensions

type, characteristics, uses and limitations of commonly used specialist reconditioning machines

techniques for reading and interpreting technical information, including technical drawings.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Technical and calibration requirements for machining are determined and support equipment is identified and prepared

1.6 Components are measured and required repair action is determined

2. Set machine

2.1 Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system

2.2 Component is positioned and clamped according to manufacturer specifications and workplace procedures

2.3 Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures

2.4 Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures

3. Operate and monitor machine

3.1 Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system

3.2 Components are measured to ensure compliance with specifications

3.3 Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements

3.4 Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures

4.1 Complete work processes

4.1 Final inspection is made to ensure finished work complies with workplace requirements

4.2 Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures

4.3 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including:

procedures for selecting and using personal protective equipment (PPE), including:

eye, hand and feet protection

protective clothing

operational risk assessment and treatments associated with:

electrical safety of machinery

machinery movement and operation.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected 
Tools and measuring equipment are selected and checked for serviceability 
Hazards associated with the work are identified and risks are managed 
Technical and calibration requirements for machining are determined and support equipment is identified and prepared 
Components are measured and required repair action is determined 
Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system 
Component is positioned and clamped according to manufacturer specifications and workplace procedures 
Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures 
Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures 
Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system 
Components are measured to ensure compliance with specifications 
Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements 
Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures 
Complete work processes 
Final inspection is made to ensure finished work complies with workplace requirements 
Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Machine information is sourced, procedures and methods are analysed, and tools required for the machining process are selected 
Tools and measuring equipment are selected and checked for serviceability 
Hazards associated with the work are identified and risks are managed 
Technical and calibration requirements for machining are determined and support equipment is identified and prepared 
Components are measured and required repair action is determined 
Machine is set up according to manufacturer specifications and workplace procedures, and without causing damage to any component or system 
Component is positioned and clamped according to manufacturer specifications and workplace procedures 
Machine is adjusted to meet operational requirements and specifications using appropriate measuring equipment and according to manufacturer specifications and workplace procedures 
Tooling and accessories for the job are selected, and worn or damaged tooling is identified and changed or sharpened, according to manufacturer specifications and workplace procedures 
Machine is operated according to workplace procedures and safety requirements, following machinery safe operating procedures and without causing damage to any component or system 
Components are measured to ensure compliance with specifications 
Sharpness of tooling is monitored and tooling is sharpened or replaced to meet requirements 
Finished product is checked for alignment, tolerance and finish according to specifications and workplace procedures 
Final inspection is made to ensure finished work complies with workplace requirements 
Bright surfaces are treated with rust prevention solution and component is prepared for further process or storage according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURTTW002 - Set, operate and monitor specialist reconditioning machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURTTW002 - Set, operate and monitor specialist reconditioning machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: